Better Demand Planning with AI-Powered Forecast Accuracy

July 1, 2024

The world of supply chain management is complex and challenging for many businesses. Accurate demand planning is paramount to success. One of the key elements in achieving this is better forecast accuracy. With the right strategies and technologies, businesses can optimize inventory levels, reduce costs, and meet customer demands more effectively. Let’s explore the importance of forecast accuracy in demand planning, the benefits it brings, and how to achieve it using advanced analytics and real-time data integration, with a special focus on AI and machine learning (ML) capabilities.

The Importance of Forecast Accuracy in Demand Planning

Forecast accuracy is the cornerstone of effective demand planning. It involves predicting future demand for products with a high degree of precision. When forecasts are accurate, businesses can ensure they have the right amount of inventory at the right time, minimizing stockouts and overstock situations. This not only improves customer satisfaction but also optimizes inventory carrying costs and enhances overall operational efficiency.

Benefits of Improved Forecast Accuracy

When you accurately forecast, your business flourishes for several reasons.

  • Optimized Inventory Levels: With accurate forecasts, businesses can maintain optimal inventory levels. This means having enough stock to meet demand without wasting capital on inventory.
  • Cost Reduction: Accurate forecasts help reduce various costs associated with excess inventory, such as storage, insurance, and obsolescence costs. It also minimizes the cost of stockouts, which can lead to lost sales and dissatisfied customers.
  • Enhanced Customer Satisfaction: Meeting customer demand consistently and promptly enhances customer satisfaction and loyalty. Accurate forecasting ensures that products are available when customers need them, improving their overall experience.
  • Efficient Supply Chain Operations: Improved forecast accuracy leads to more efficient supply chain operations. It enables better coordination with suppliers, reduces lead times, and improves production planning.
  • Better Financial Planning: Accurate forecasts provide a solid foundation for financial planning and budgeting. It allows businesses to allocate resources more effectively and make informed decisions.

Achieving High Forecast Accuracy with AI and ML

To achieve high forecast accuracy, businesses have traditionally relied on statistical forecasting techniques where a forecasting expert selects a particular algorithm based on his or her hypothesis around the demand pattern and tests out the hypothesis. An exhaustive trial and error approach is used to arrive at a decision to use a particular algorithm - an algorithm that produces the least error! This works reasonably well when you have a small number of SKUs and demand patterns for those SKUs don’t change significantly over time. However this approach is highly infeasible as the number of SKUs, Customers, Locations, etc. get larger and the demand pattern changes over time. What is needed is an “autonomous forecasting” capability!

Utilize AI-Powered forecasting algorithms and algorithm selection

A McKinsey study highlights that AI-driven demand planning solutions can significantly reduce forecasting errors by up to 50% and decrease lost sales by 65%​ (McKinsey & Company)​. Firstshift’s AI-powered forecasting automatically selects a “Best Fit” algorithm from a library of forecasting algorithms that include traditional statistical algorithms as well a large set of M/L methods like LSTM, XGBoost and N-Beats. 

Integrate Real-Time Data

Real-time data integration is crucial for accurate demand forecasting. By accessing the latest market trends, consumer behavior, and external factors, businesses can make more informed predictions. Real-time data also helps in adjusting forecasts dynamically in response to changing conditions. 

Incorporate External Data

External data such as economic indicators, weather forecasts, and market trends can significantly impact demand. By incorporating these external factors into forecasting models, businesses can enhance the accuracy of their predictions.

Continuously Monitor and Improve

Forecasting is not a one-time activity. Continuous monitoring and improvement are essential for maintaining high forecast accuracy. Regularly reviewing and updating forecasting models based on actual performance can help identify areas for improvement and refine predictions.

Collaborate Across Departments

Effective demand planning requires collaboration across various departments such as sales, marketing, and supply chain. Sharing information and aligning strategies can improve forecast accuracy and ensure that all stakeholders are on the same page.

Firsthift’s Demand Planning Solution

Improving forecast accuracy is crucial for effective demand planning. Firstshift’s supply chain management platform improves forecast accuracy by utilizing advanced analytics, integrating real-time data, and adopting a collaborative approach. 

Investing in AI-powered technologies and continuously monitoring and refining forecasting models are key to staying ahead in the market. By focusing on forecast accuracy, businesses can navigate the complexities of demand planning and ensure a resilient and efficient supply chain.

Our platform helps businesses reap the benefits of optimized inventory levels, cost reduction, and enhanced customer satisfaction. By implementing these strategies and focusing on AI-powered forecast accuracy, businesses can meet customer expectations and drive growth and profitability. Embrace the power of accurate demand forecasting and take your supply chain management to the next level.

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May 1, 2025

Why Supply Chains Must Be Built for Agility

Adaptability isn’t optional. It’s the new baseline.

Volatility is not a temporary condition in today’s global supply chains - it’s structural. Geopolitical shifts, trade policies, climate events, and evolving consumer behaviors continue to test even the most robust supply chain models. Yet amid all this uncertainty, one truth holds: agility is the only true defense. And for modern enterprises, agility is impossible without AI-powered planning.

When the Ground Shifts, Static Plans Fail
Consider tariffs - just one of many variables supply chain leaders can’t control. While their timing and scope may be unpredictable, their impacts cascade quickly: sourcing strategies change, manufacturing pivots, lead times swell, and cost structures fracture. Supply chain planning must keep pace, not through spreadsheets and manual workarounds, but with technology that can model, simulate, and adjust in real time.

These kinds of disruptions reverberate across the entire supply chain. They impact:

  • Procurement and sourcing: shifting suppliers means new lead times, costs, and risk profiles.
  • Manufacturing: alternate production sites must be evaluated and rebalanced.
  • Inventory: stock levels must align with evolving demand, capacity, and constraints.
  • Distribution: networks need reconfiguration—across countries, modes, and facilities.

The Role of AI-Powered Supply Chain Planning
Traditional planning tools are backward-looking and brittle. AI changes the game by enabling adaptive, scenario-driven planning. With machine learning and external data signals layered in, AI-powered platforms surface actionable insights and automate responses to variability.

Here’s how it works:

  • Real-time scenario planning: Model the impact of tariff shifts, supplier changes, or demand fluctuations instantly - before they happen.
  • Attribute-based forecasting: Predict demand not just by product, but by features, location, seasonality, and macroeconomic signals.
  • Multi-tier visibility and synchronization: Align planning across sourcing, production, and distribution - not in silos but as an interconnected system.
  • Automation of repetitive tasks: Free up teams to focus on strategic exceptions while AI manages routine re-forecasts, replenishment triggers, and alerts.
  • Integrated execution alignment: Coordinate inventory, transportation, and fulfillment execution to match updated plans, dynamically.

From Reactive to Resilient
Organizations that cling to rigid planning cycles and fragmented data will struggle to keep pace. In contrast, companies embracing AI-powered planning can:

  • Shift from reactive fire-fighting to proactive decision-making
  • Manage risk by simulating scenarios and optimizing trade-offs in real time
  • Seize opportunity - faster and with confidence - when the competitive landscape changes

Built to Thrive in Disruption
Agility is no longer a differentiator - it’s the requirement for survival. The modern supply chain must be engineered for resilience, responsiveness, and optimization. AI-powered supply chain planning platforms are the foundation of that transformation.

Because in a world of constant change, the strongest supply chains aren’t the most efficient. They’re the most adaptable.

See It in Action
Ready to see how AI-powered planning can transform your supply chain strategy? Schedule a demo today and discover how to unlock real-time visibility, smarter forecasting, and faster decision-making—at every level of your supply chain.

News
March 18, 2025

Firstshift Launches Pluto, an AI-powered copilot for Supply Chain Planning Excellence

Los Altos, California – March 18, 2025 – Firstshift, a leading provider of AI-powered supply chain planning software, today announced the launch of Pluto, a Generative AI-powered planning copilot that assists planners with their decisions and tasks. 

With options to leverage natural language query capabilities and an intuitive query builder, Pluto empowers supply chain professionals to gain critical insights faster, streamline decision-making, and optimize operations with unprecedented ease.

“Pluto is a game-changer for supply chain professionals,” said Hari Menon, CEO and Co-founder of Firstshift. “By making supply chain insights more accessible, actionable and accurate, Pluto allows planners to plan with confidence. With AI-powered insights at their fingertips, decision-makers can navigate supply chain complexities with greater speed and precision. Pluto is the first in the line of a series of AI-powered planning copilots and agents in our product roadmap.”

The flexibility of Pluto to operate in a natural language mode or the query builder mode makes it easy for planners to ask questions about their supply chain and get answers instantaneously. For complex and detailed analysis, Pluto’s query builder mode allows users to create complex queries effortlessly without requiring deep technical knowledge.

Supply chain leaders in enterprises are constantly challenged having to deal with shifting consumer demand, supply disruptions, and increasing operational complexity.  Planners in their organization have to be agile to adjust plans, evaluate scenarios and make decisions based on insights derived from large volumes of data. Pluto changes the game by offering an AI assistant that compliments or extends a company’s supply chain planning team’s capabilities without adding staff or expertise. This is especially important as access to experienced talent and professionals with supply chain planning experience becomes increasingly competitive and difficult.

Pluto is available as part of Firstshift’s AI-powered demand and supply planning platform and solutions. Schedule a demo to see it in action and learn more about our platform’s solutions.

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Firstshift is an innovative provider of AI-Powered supply chain planning solutions for large and medium-size enterprises. Firstshift's customer base includes leading brands in CPG, Food & Beverage, Industrial products and Apparel & Fashion industries. For more information visit www.firstshift.ai.

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January 28, 2025

Unlocking Growth Opportunities with AI-Powered Demand Forecasting in the Food & Beverage Industry

From unpredictable consumer behaviors to supply chain disruptions, the challenges of demand planning are a delicate balancing act. Companies must adapt quickly to meet demand without sacrificing efficiency or profitability. AI-powered demand forecasting offers a game-changing solution, empowering F&B companies to make smarter decisions, reduce costs, and unlock growth opportunities.

Why Traditional Forecasting Falls Short

Conventional forecasting methods rely on few statistical algorithms applied on historical sales and shipment data and don’t account for :

  • Intermittent demand spikes
  • Volatile demand patterns
  • Unforeseen external factors, like weather and trends

These inaccuracies lead to either excess inventory of lost revenue.

How AI-Powered Demand Forecasting Makes a Difference

Leveraging machine learning and external signals, AI-driven demand planning dynamically predicts demand across product categories, markets, and supply chains. Key advantages include:

Increased Accuracy: Attribute-based planning adjusts forecasts based on real-time changes like promotions, market trends, and consumer behavior.

Scenario Planning: Simulate outcomes with ease, compare “what-if” scenarios, and adjust plans to avoid disruptions.

Reduced Waste: Accurate forecasting means optimized production—no more overstocking or spoiled inventory.

Growth Insights: AI uncovers demand signals you might miss, like external trends or regional opportunities, to fuel revenue growth.

Real Results for F&B Companies

Companies adopting AI-powered solutions see results like:

  • Up to 30% improvement in forecast accuracy
  • Reduced inventory costs by 10-20%
  • Faster response to supply chain shifts

By unlocking demand insights and improving agility, F&B businesses can turn challenges into opportunities.

Ready to Unlock Growth?

Don’t let inaccurate forecasts limit your growth. Explore how AI-powered demand forecasting can help you stay ahead of demand, reduce costs, and grow your business. Schedule a demo today.

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